The revamp was the first major improvement project within the department for 30 years
The revamp was the first major improvement project within the department for 30 years
Modul'up saves time and cost for paediatric refurbishment project

Flooring refit at Ormskirk District General Hospital utilises Forbo's fast-fit, adhesive-free range

The children’s ward and paediatric A&E department at Ormskirk District General Hospital have undergone a transformation, with new fast-fit flooring playing a key role.

Looking for a time and cost-saving solution, Southport and Ormskirk NHS Hospital Trust chose Forbo Flooring Systems’ Modul’up adhesive-free sheet vinyl for the project. 

Easy and quick to install during out of hours, the ‘fast fit’ floor covering delivers dimensional stability and indentation resistance.

It was installed as part of a revamp programme after nearly 30 years without any upgrade to facilities. 

William Svarfvar, capital project manager at the trust said: “When we were first introduced to the concept of Modul’up, my main concern was whether the product actually worked. 

Cost and time savings

“But, after visiting St James’s University Hospital in Leeds, which had used Modul’up in the corridor areas, it was clear that the floors were faring well and there was no lasting damage from beds, foot or wheeled traffic. 

“We then decided to trial the product on an eight-ward refurbishment programme at our other hospital site, Southport & Formby District General Hospital, before then bringing it to the children’s A&E and children’s Ward at Ormskirk. 

“For us at the NHS trust, the biggest advantages of Modul’up are its cost and time saving benefits. 


“The fact that it could be installed over existing floors, and they didn’t need to be stripped up, meant that the fitters were able to complete the job quickly and easily, saving over 50% on installation time, and, in turn, contributing to our cost savings.”

Installed without the need for adhesives, tackifier, or double-sided tape, Modul’up - part of Forbo’s Fast Fit collection - is a unique adhesive-free sheet vinyl that offers excellent dimensional stability. Ideal for high-traffic applications, it is easy to clean and provides outstanding indentation resistance. 

Easy installation

Thanks to the double structural stabilisation system, whereby two layers of fibreglass fleece are incorporated within the construction - compared to only one layer in standard vinyl - the sheet vinyl will not curl, ruck, or roll once installed.

The Modul’up installation at Ormskirk Hospital took place out of hours, between midnight and 8am. 

And the advantages of using the adhesive-free vinyl meant that the usual constraints associated with adhesives were removed, such as setting and drying times and lingering odours, contributing to better indoor environments. 

For hospital settings where hygiene is of utmost importance, Modul’up was easily coved using a cove former and the same single-side tape system. 

Floors were also ready for use immediately after installation and the department could resume as normal when it reopened the following morning.


Dominic Gillies, account manager at Crown Flooring, which carried out the installation, said: “We completed the Modul’up installations overnight, Monday to Thursday, while the department was closed. 

“The adhesive-free solution saved us a lot of time as we did not need to prepare the subfloor and it was really easy to lay it over the existing vinyl. 

Dementia friendly

“Due to the nature of hospitals, and particularly in the current climate, it’s important that tradespeople are able to get in and out as quickly as possible, and Modul’up enabled us to do this.”

Svarfvar adds: “In terms of the design, the Modul’up Compact collection hosts a wide array of finishes. 

“The concrete and wooden plank effects offer a neutral alternative to the bright colours that are used throughout the paediatrics department. 

“Part of the trust’s design strategy is to design dementia-friendly environments where possible throughout our hospitals, so for this reason, we have installed the Polar and Dove colourways in a number of areas, as it offers the recommended difference of Light Reflectance Value (LRV) between the floors and walls.”


Modul’up Oak in Polar was installed in the A&E waiting areas, circulation spaces and side rooms as the plank detailing, combined with the natural aesthetics of the oak shade, offer a more-contemporary design. 

Meanwhile, the Dove colourway was chosen for the reception area and the staff and changing facilities. 

At the end of its service life, Modul’up is easy to uplift and reuse, or remove and recycle, offering a truly-sustainable solution.

Svarfvar said: “Beds are normally the root cause of flooring damage in hospitals as the shape of the wheels and the rolling up and down corridors can historically cause lasting impact on the floors. 

Impact resistance

“With Modul’up, the product provided outstanding indentation resistance and I have not noticed any defects at all since its installation.”

In addition to Modul’up, a whole array of floor coverings from Forbo’s portfolio were also used for the refurbishment. 

Coral Classic in Anthracite was installed in the two entrance doors, while Sphera Element sheet vinyl in a series of vibrant colourways, including Yellow Green, Sun, Tangerine, Turquoise and Soft Lilac, were installed throughout the children’s ward. 

Products from the Step safety range in toilets, bathrooms and other areas that required slip resistance, and a combination of Eternal Colour vinyl in Apple and Sphera Element in China Blue was also used to complement the safari-themed wall mural in the A&E waiting area.



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